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FRNC-5PC General Purpose Fired Heater Simulation Program

FRNC-5PC is a the world’s foremost simulation program for Analysis and Design

of Fired Heaters. It is used in over 15 countries on 6 continents by leading

Petroleum Refining, Engineering and Construction, and Petrochemical companies.

FRNC-5PC combines a process flow simulator with a comprehensive stepwise heat

transfer and pressure drop predictor using field-tested, state-of-the-art engineering

methods. The rigorous stepwise approach follows the process and flue gas stream

as it passes through each coil, each transfer line and furnace sections.

REDUCE OPERATING COSTS

Lower Fuel Consumption by Fine-tuning Fired Heater parameters

Evaluate Air Leakage Effects, Air Pre-heaters and Heat Recovery Coils

CHECK NEW HEATER DESIGNS

Optimize Capital Expenditures

Determine Firebox and Overall Heater Efficiencies

Evaluate most Boiler Types

INCREASE CAPACITY

Identify Thermal, Hydraulic and Draft limits

Model Process Controls

Minimize Excess Air for NOx Control

EVALUATE PROCESS CHANGESS

Steam Rate, Temperature and Compositions

Steam Injection

Process-stream Flow Regimes and Vaporization

HAZOP and Process Safety Management Reviews

MINIMIZE UNPLANNED SHUTDOWNS

Provide detailed Tube-skin Temperature and Tube-wall Thickness Profiles

Evaluate Fouling and Coking Effects

Train Engineers to Troubleshoot Heaters

Crude and Vacuum Heater Fired Reboilers and Superheaters Desulfurizer Preheaters Coking and Visbreaking Furnaces Waste Heat and Steam Generators Lube Distillate and Wax Heater Furfural Heaters Coiled Tube Heaters Charge and Feed Heaters CO Boilers

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